麥海勒（北京）農(nóng)業(yè)科技有限公司
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麥海勒（北京）農(nóng)業(yè)科技有限公司
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更新時(shí)間：2021-11-12 09:21:21瀏覽次數(shù)：180次
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The McHale Fusion 3 Plus integrated baler wrapper consists of an 18 roller fixed chamber baler and an integrated vertical wrapping ring.The McHale Fusion 3 Plus integrated baler wrapper uses Film on Film technology to apply film to the barrel of the bale in the bale chamber. The McHale Fusion 3 Plus is a fully automatic machine which is controlled by the McHale iTouch Control Unit and also has an inbuilt camera to monitor wrapper operation.
Patented Film Application
In the development of the McHale Fusion 3 Plus, McHale realised that changes in temperature and sun light could affect the chamber wrapping film, in that, as the day got hotter or cooler the film was either being overstretched or under stretched, and this in turn would cause reliability problems and result in inefficient film use.
As a result McHale developed a patented application system which adjusts the breaking force on the roll of plastic in-line with working conditions and allows for a continuously variable stretch, which can adjust to changes in the day automatically without the operator having to adjust any settings.
The McHale patent film application system ensures consistent film stretch, reliable film application, delivers optimum bale shape and bale density. Should an operator wish to use netwrap for hay or straw this can be done with a simple adjustment.
Film on Film technology
Film on film technology refers to the application of film to the barrel of the bale in the bale chamber. The film binds the bale together as it passes from the baler to the bale wrapper, which eliminates the need for string or net wrap. The film that binds the bale together forms a wrap layer and gives better film or plastic coverage on the largest surface of the bale.
The Advantages
The plastic which is added to the barrel of the bale to keep the bale together as the bale passes from the baler to the wrapper also forms part of the wrapping process and adds value by placing more plastic on the largest surface of the bale.
When plastic is applied to the barrel of the bale it can be stretched to approximately 20%. The stretch ratio is higher than what can be achieved with net wrap or twine and as a result the material is kept tighter, which ultimately results in better bale shape.
As the plastic is being stretched as it is being applied to the barrel of the bale it expels more air than net wrap would and as a consequence results in better silage quality.
As plastic is used to both bind the bale in the bale chamber and to wrap the bale, on feed out the farmer will be left with one form of waste. This reduces the time needed to feed the bale and avoids the unpleasant and time consuming job of separating the twine or net wrap from the plastic before the plastic is to be recycled.
McHale Fusion 3 Plus – iTouch Control Unit
The McHale Fusion 3 Plus is a fully automatic machine which is controlled by the McHale iTouch Control Unit. The McHale “iTouch System” has a 7 inch colour touch screen monitor, which allows for increased levels of monitoring, through its colour graphic display.
Inbuilt Camera
The iTouch monitor features a Camera to monitor wrapper operation.
The camera can work in two modes:
The iTouch control unit also has an inbuilt systems to ensure that the plastic is applied to the bale.
The operator can adjust the number of layers of film on film being applied to the bale and can also adjust the stretch of the film being applied to the bale in the bale chamber from the comfort of the tractor cab.
The operator can select, if they want:
Film on film technology refers to the application of film to the barrel of the bale in the bale chamber. The film binds the bale together as it passes from the baler to the bale wrapper, which eliminates the need for string or net wrap. The film that binds the bale together forms a wrap layer and gives better film or plastic coverage on the largest surface of the bale.
Read MoreThe Advantages
The plastic which is added to the barrel of the bale to keep the bale together as the bale passes from the baler to the wrapper also forms part of the wrapping process and adds value by placing more plastic on the largest surface of the bale.
When plastic is applied to the barrel of the bale it can be stretched to approximately 20%. The stretch ratio is higher than what can be achieved with net wrap or twine and as a result the material is kept tighter, which ultimately results in better bale shape.
As the plastic is being stretched as it is being applied to the barrel of the bale it expels more air than net wrap would and as a consequence results in better silage quality.
As plastic is used to both bind the bale in the bale chamber and to wrap the bale, on feed out the farmer will be left with one form of waste. This reduces the time needed to feed the bale and avoids the unpleasant and time consuming job of separating the twine or net wrap from the plastic before the plastic is to be recycled.
The McHale Fusion 3 Plus is a fully automatic machine which is controlled by the McHale i Touch Control Unit.
Read MoreThe McHale “i Touch System” has a 7 inch colour touch screen monitor, which allows for increased levels of monitoring, through its colour graphic display.
The i Touch control unit also has inbuilt systems to ensure that the plastic is applied to the bale.
The operator can adjust the number of layers of film of film being applied to the bale and can also adjust the stretch of the film being applied to the bale in the bale chamber from the comfort of the tractor cab.
The operator can select, if they want:
McHale Fusion 3 Plus – Inbuilt Camera modes
The i Touch monitor features a Camera to monitor wrapper operation.
The Inbuilt camera can work in two modes:
The bale chamber on the McHale Fusion 3 Plus integrated baler wrapper splits horizontally (like a clam shell) and the lower section of the bale chamber doubles as a transfer mechanism to transfer the netted bale into the vertical wrapping ring. This unique McHale patented system delivers a number of advantages over other integrated baler wrappers, namely in terms of;
Read More
On the McHale Fusion 3 Plus Integrated Baler Wrapper the left hａnd side of the gearbox drives the rollers in the bale chamber, while the pick up and chopper unit are driven from the right hａnd side of the machine. This system ensures direct short transfer paths and optimal power distribution.
The McHale Fusion 3 Plus integrated baler wrapper is fitted with a high capacity 2.1 metre galvanised pick up which lifts even the shortest of crop. Accurate height control can be achieved through a spring balanced hydraulic lifting system. The pick up is fitted with lateral feed augers that smoothly guide the crop into the chopping unit.
Read MoreThe pick up features:
A crop compression roller is also available as an optional extra on the Fusion 3. This roller evens out lumps in the swarth and minimises the risk of blockages when working in heavy swarths.
The rotor design encourages a uniform crop flow, which reduces the risk of blockage, thus maximising output. The chopping unit features 25 knives. Knives in the chopping unit are made from hardened tool steel and can be engaged and disengaged from the tractor cab. When engaged the knives extend into the spine of the rotor, which ensures a consistent chop quality.
As baling conditions are not always ideal, uneven swarths can occur which can lead to blockages. The main drive chain on the Fusion 3 Plus integrated baler wrapper is protected by a slip clutch on the PTO.
Read More
The bale chamber on the McHale Fusion 3 Plus integrated baler wrapper produces a 1.23 X 1.25 metre round bale. The heavy-duty bale chamber consists of 18 heavy-duty rollers, which are made from high-grade tubular steel. At all times the roller design ensures positive bale rotation. The roller shafts are 50mm on the drive and non drive side and are fitted with 50mm double raced bearings on main load points on the drive side.
Read MoreThe McHale Fusion 3 Plusintegrated baler wrapper is fitted with heavy-duty drive chains and sprockets, which ensure long life and minimum down time.
The roller ends are fitted with a McHale designed reverse thread sealing system, which ensures that any material, which tries to get into bearings, is automatically threaded out.
The bearings and chains are supported by a progressive greasing and oiling system.
The blocks measure and regulate the amount of grease and oil going to the bearings and chains.This ensures that the machine consistently delivers the correct amount of oil or grease depending on the load the components are under.
The vertical wrapping ring on the Fusion 3 Plus integrated baler wrapper is fitted with two 750mm dispensers, which take approximately 20 seconds to apply 4 layers of film and 30 seconds to apply six layers of film using both dispensers. This means the wrapping platform is always waiting for the next bale.
Read MoreThe dispensers are fitted with film break sensors, which notify the operator through the control box in the tractor cab if one or both dispensers run out of film. If one dispenser runs out of film the Fusion 3 Plus will continue working and automatically slow bale rotation and increase the number of rotations of the wrapping ring to ensure that the round bale is wrapped correctly.
On the last rotation of the wrapping cycle the cut and holds extend out and the wrapping film is gently supported in the cut and hold rails, once supported the cut and hold gathers the wrapping film to one point where it is cut and held. This system makes the Fusion 3 Plus integrated baler wrappers performance much more reliable particularly in hot or wet conditions.
Selectable knives provides the operator with three options. They can choose to engage and chop with a bank of 12 knives or a bank of 13 knives. Should fine chopping be required the operator can choose to engage both knife banks, which will give a 25 knife chopper system – capable of delivering a theoretical chop length of 46mm.
| Length | 5.8m |
| Width | 2.76/2.94m* |
| Height | 3.02m |
| Weight | 5650Kgs |
| Working width | 2100mm |
| Tine Bars | 5 |
| Tine Spacing | 70mm |
| Pick Up Lift | Hydraulic |
| Pick Up Guide Wheels (pneumatic) | Standard |
| Max No. of Knives | 25 |
| Theoretical Chop Length | 46mm |
| Unblocking System | Drop Floor |
| Knife Control | Hydraulic from Tractor Cab |
| Knife Protection | Hydraulic |
| Number of Rollers | 18 |
| Width (m) | 1.23 |
| Diameter (m) | 1.25 |
| Greasing | Progressive (Standard) |
| Bearings | 50mm** |
| Type | Plastic or Net |
| Layer Adjustment | InCab |
| Wrap Roll Capacity | 1+1 Storage |
| Wrap System | Infinite Stretch |
| Control | Manual or Automatic |
| System | Vertical Wrapping Ring |
| Film Storage | 10 Rolls & 2 on the Wrapper |
| Film Layers | 2+2+2 System |
| Dispensers | 70%2 x 750mm |
| Film Stretch | 70% standard (55% optional) |
| Pick Up Protection | Slip Clutch |
| Main Drive Protection | Cam Clutch |
| Gearbox | Split Drive |
| Chain Lubrication | Progressive (Standard) |
| Density Adjustment | On Baler Valve |
| Operation | Fully Automatic Electronic |
| Control System | i Touch System |
| InBuilt Camera | Standard |
| Tyre Sizes | 560/60R 22.5 (standard) 650/50R 22.5 (optional) |
| Electronics | 12 Volt DC, 7 amp approx. |
| Min. Hydraulic Flow | 45 litres / min at 180 bar |
| Hydraulic System | Open, Closed or Load Sensing |
| Minimum PTO Power Requirements | 80kW (107hp) |
*Width will depend on tyre selection.
**Bearings are 50mm double raced on the main load points
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