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常柴輕發(fā)線產(chǎn)能提升技改項(xiàng)目順利投產(chǎn)

2023-09-25 09:21:55 來源：常柴 閱讀量：16748 評論

導(dǎo)讀：在公司的部署安排下，機(jī)組事業(yè)部于今年7月組織實(shí)施了輕型發(fā)動機(jī)生產(chǎn)線產(chǎn)能提升技改項(xiàng)目，目前該項(xiàng)目已進(jìn)入了試生產(chǎn)階段。

　　【農(nóng)機(jī)網(wǎng) 明星企業(yè)】近年來，隨著公司EV80、M403系列輕型發(fā)動機(jī)產(chǎn)品配套需求的快速增長，特別是在M403國四產(chǎn)品配套插秧機(jī)領(lǐng)域銷售旺季時(shí)，公司產(chǎn)能明顯不足，為此，在公司的部署安排下，機(jī)組事業(yè)部于今年7月組織實(shí)施了輕型發(fā)動機(jī)生產(chǎn)線產(chǎn)能提升技改項(xiàng)目，目前該項(xiàng)目已進(jìn)入了試生產(chǎn)階段。
 
圖為機(jī)組事業(yè)部EV80/M78裝配線生產(chǎn)場景
 
　　在該項(xiàng)目立項(xiàng)之時(shí)，機(jī)組事業(yè)部與公司相關(guān)部門成立了項(xiàng)目組，針對輕發(fā)線總裝線過短、工位排布不足、零部件擺放位置不夠等產(chǎn)能瓶頸問題，與設(shè)備供應(yīng)商開展了多輪的方案交流、討論，最終確定了輕發(fā)線產(chǎn)能提升技改方案。技改項(xiàng)目主要是在原有裝配區(qū)域進(jìn)行重新規(guī)劃，對總裝線整體重組，通過增加8個(gè)工位、8塊工裝板、4個(gè)轉(zhuǎn)臺，實(shí)現(xiàn)了總裝線的有效延長，并對原有的照明、工具懸掛及看板進(jìn)行改造；對部裝工位進(jìn)行調(diào)整，在滿足物流、工序排布前提下，合理利用既有的電、氣、油輔助系統(tǒng)。
 
　　經(jīng)過項(xiàng)目組的統(tǒng)籌協(xié)調(diào)，設(shè)備的制作及進(jìn)場均按照項(xiàng)目計(jì)劃順利推進(jìn)。機(jī)組事業(yè)部充分利用8月下旬的生產(chǎn)淡季，安排生產(chǎn)停線進(jìn)行現(xiàn)場技改設(shè)備的安裝、調(diào)試工作，并在項(xiàng)目設(shè)備進(jìn)場之前，做好現(xiàn)場規(guī)整，空出技改設(shè)備位置，對原部裝、總裝線斷電、斷氣等技改相關(guān)準(zhǔn)備。技改全過程由公司機(jī)電修人員配合施工方做好登高、地軌挖槽、控制電柜拆移、加油機(jī)移位等工作，以及現(xiàn)場施工的安全監(jiān)護(hù)。
 
　　9月初，輕發(fā)線技改后進(jìn)入了試生產(chǎn)階段，重新布局的新產(chǎn)線總裝、部裝區(qū)域有機(jī)融合，設(shè)備、物料有序排布，工位、物流柔性設(shè)置，既滿足了產(chǎn)能提升后的生產(chǎn)大綱要求，同時(shí)又為淡旺季柔性生產(chǎn)提供條件，從而為重點(diǎn)產(chǎn)品生產(chǎn)提供了強(qiáng)有力的裝備保障。目前技改后的產(chǎn)線已連續(xù)正常運(yùn)行半個(gè)多月，完全滿足生產(chǎn)要求，為投入即將到來的旺季生產(chǎn)做好了充分的準(zhǔn)備。(王建華/文并攝)

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