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常柴CC12單缸水冷柴油機順利實現(xiàn)小批量產(chǎn)

2024-09-25 09:37:19 來源:常柴 閱讀量:22691 評論

導(dǎo)讀:近日獲悉,在公司各部門的全力配合及機組事業(yè)部全體員工的共同努力下,常柴CC12單缸水冷柴油機順利完成了小批量產(chǎn)。

  【農(nóng)機網(wǎng) 明星企業(yè)】 近日獲悉,在公司各部門的全力配合及機組事業(yè)部全體員工的共同努力下,CC12單缸水冷柴油機順利完成了小批量產(chǎn)。
 
  CC12單缸水冷柴油機是公司D25柴油舷外機的內(nèi)“芯”動力,該款柴油機采用Monblock缸體結(jié)構(gòu),缸體缸蓋一體化制造,無沖缸墊風(fēng)險,能滿足非道路國四排放法規(guī)標準,具有輕型化、動力性強、可靠性高等特點,且配套用途廣泛,是發(fā)電機組、小型工程機械的理想動力。
 
CC12單缸水冷柴油機
 
  在CC12試生產(chǎn)期間,為便于員工培訓(xùn)及產(chǎn)線驗證,機組事業(yè)部采用了定點裝配和產(chǎn)線試生產(chǎn)同步進行的模式,同時邀請了銷售公司、總師辦、技術(shù)中心、質(zhì)保部等部門的技能專家共同深入生產(chǎn)現(xiàn)場,對試生產(chǎn)過程中的產(chǎn)品零件質(zhì)量、裝試工藝、工裝工具、設(shè)備狀況等進行了可行性論證,且現(xiàn)場幫助解決了諸多問題。隨后,機組事業(yè)部對CC12單缸水冷柴油機試生產(chǎn)過程中發(fā)現(xiàn)的問題進行了梳理,確定了改進的內(nèi)容,特別是針對裝配工藝中的難點制訂了詳細的攻關(guān)計劃,為順利實現(xiàn)小批量生產(chǎn)提供了技術(shù)保障。
 
CC12單缸水冷柴油機生產(chǎn)現(xiàn)場
 
  此外,在批量生產(chǎn)前,機組事業(yè)部還做了大量準備工作:自主設(shè)計投制了油嘴凸出量通止檢具、上止點檢具等一系列工裝檢具;對消聲器固定螺柱、高壓油管夾等零部件進行了修改并完善BOM內(nèi)容;嚴格把控調(diào)速杠桿、箱體、水泵傳動齒輪、飛輪、出水接管等零件的采購,確保無尺寸誤差等質(zhì)量問題;在保障生產(chǎn)一致性的前提下,通過優(yōu)化調(diào)整,簡化了量產(chǎn)的裝試工藝。
 
  目前,CC12單缸水冷柴油機已順利實現(xiàn)小批量生產(chǎn)并成功配套發(fā)電機組終端產(chǎn)品,這無疑為公司應(yīng)對當前激烈的市場競爭增添了砝碼,也為公司進一步拓展細分市場,加快轉(zhuǎn)型升級,促進產(chǎn)品多元化,實現(xiàn)企業(yè)高質(zhì)量發(fā)展奠定了堅實的基礎(chǔ)。(王建華/文  曹振宇、王建華攝)
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