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國四排放農(nóng)機產(chǎn)品100問-法規(guī)篇

2022-12-20 16:13:48 來源:農(nóng)機企業(yè)家峰會 閱讀量:17524 評論

導(dǎo)讀:為積極回應(yīng)社會和廣大用戶的關(guān)切,更好地推進農(nóng)機國四排放法規(guī)的實施,中國農(nóng)機企業(yè)家峰會組織編寫了《國四排放農(nóng)機產(chǎn)品100問》手冊。

  【農(nóng)機網(wǎng) 熱點關(guān)注】為積極回應(yīng)社會和廣大用戶的關(guān)切,更好地推進農(nóng)機國四排放法規(guī)的實施,中國農(nóng)機企業(yè)家峰會組織編寫了《國四排放農(nóng)機產(chǎn)品100問》手冊,意在普及國四排放農(nóng)機產(chǎn)品的法規(guī)和知識,對排放升級中大家關(guān)心的問題答疑解惑,便于農(nóng)機生產(chǎn)企業(yè)、農(nóng)機經(jīng)銷商、農(nóng)機使用者以及基層農(nóng)機管理人員進一步了解和認(rèn)識國四農(nóng)機產(chǎn)品,更好地開展相關(guān)工作。
 
  一、法規(guī)篇
 
  1、國四(非道路柴油移動機械中國第四階段排放控制)農(nóng)機產(chǎn)品(簡稱國四產(chǎn)品)目前執(zhí)行的排放標(biāo)準(zhǔn)是什么?
 
  答:目前執(zhí)行的排放標(biāo)準(zhǔn)為GB 20891-2014《非道路移動機械用柴油機排氣污染物排放限值及測量方法(中國第三、四階段)》及其修改單、HJ 1014-2020《非道路柴油移動機械污染物排放控制技術(shù)要求》以及GB 36886-2018《非道路移動柴油機械排氣煙度限值及測量方法》。
 
  2、“國四”排放標(biāo)準(zhǔn)覆蓋哪些產(chǎn)品?
 
  答:覆蓋產(chǎn)品:在中國境內(nèi)生產(chǎn)、進口、銷售的非道路移動機械及其裝用的柴油機;在道路上用于載人(貨)的車輛裝用的第二臺柴油機(比如大型起重機的上裝柴油機)。
 
  本標(biāo)準(zhǔn)適用于以下(包括但不限于)機械:工程機械、農(nóng)業(yè)機械(包括拖拉機、聯(lián)合收割機等)、林業(yè)機械、機場地勤設(shè)備、材料裝卸機械、雪犁裝備、工業(yè)鉆探設(shè)備、空氣壓縮機、發(fā)電機組、漁業(yè)機械(增氧機、池塘挖掘機等)、水泵、三輪汽車及其裝用的柴油機、額定凈功率小于37kW的船舶及其裝用的柴油機。
 
  3、農(nóng)機產(chǎn)品國四標(biāo)準(zhǔn)實施時間和范圍是什么?
 
  答:GB 20891-2014修改單及《非道路柴油移動機械污染物排放控制技術(shù)要求》(HJ 1014-2020)2020年12月28日由生態(tài)環(huán)境部發(fā)布并實施,標(biāo)準(zhǔn)明確:自2022年12月1日起,所有生產(chǎn)、進口和銷售的560kW以下(含560kW)非道路移動機械及其裝用的柴油機應(yīng)符合國標(biāo)第四階段以及HJ 1014-2020標(biāo)準(zhǔn)要求。560kW以上非道路移動機械及其裝用的柴油機第四階段實施時間另行公告。
 
  4、農(nóng)機產(chǎn)品排放標(biāo)準(zhǔn)為什么要從國三升級到國四?
 
  答:農(nóng)機產(chǎn)品排放標(biāo)準(zhǔn)從國三升級到國四,主要有以下好處:
 
  (1)改善空氣質(zhì)量,有利于社會公眾生活和身體健康
 
  我國 PM2.5濃度居高不下,嚴(yán)重影響了社會公眾生活和身體健康。包括農(nóng)機在內(nèi)的非道路移動機械污染排放是影響大氣環(huán)境質(zhì)量的重要因素,其NOx和PM排放量占整個移動源排放的30%和55.4%。NOx和PM(氮氧化物和顆粒物)會嚴(yán)重危害人體健康,影響動植物生長。隨著標(biāo)準(zhǔn)的實施,國四農(nóng)機和工程機械保有量占比逐步增加,預(yù)計4年后當(dāng)年減排比例分別為17.6%和25.5%,9年后年當(dāng)年減排比例分別為34.2%和50.4%,空氣質(zhì)量將得到明顯改善。國四非道路移動機械采用顆粒物捕集器(DPF),減少99%以上的顆粒物排放,可望徹底解決農(nóng)機冒黑煙問題。
 
  (2)提高農(nóng)機技術(shù)水平,有利于為用戶提供優(yōu)質(zhì)節(jié)能環(huán)保的農(nóng)機產(chǎn)品
 
  農(nóng)機國三升級國四,會使得柴油機和整機的技術(shù)水平進一步提高,逐步縮小我國農(nóng)機用柴油機排放控制體系與歐美的差距。同時,國四標(biāo)準(zhǔn)的實施會引導(dǎo)行業(yè)調(diào)整產(chǎn)業(yè)結(jié)構(gòu),對產(chǎn)品進行升級換代,使得產(chǎn)品結(jié)構(gòu)更加合理,推動整個行業(yè)技術(shù)進步。產(chǎn)品的升級換代,會為農(nóng)業(yè)生產(chǎn)帶來優(yōu)質(zhì)、節(jié)能環(huán)保的農(nóng)機產(chǎn)品,助力農(nóng)民增收、促進農(nóng)村產(chǎn)業(yè)發(fā)展和鄉(xiāng)村振興。
 
  5、關(guān)于法規(guī)實施的時間點,對于進口設(shè)備,以報關(guān)時間、貨物進口證明書抵運日期、入境前完成信息公開、開票時間還是其它時間為準(zhǔn)?
 
  答:進口設(shè)備以報關(guān)時間為準(zhǔn),同時開票須在2022年12月1日前完成。
 
  6、大于560kW的發(fā)動機及農(nóng)業(yè)機械如何處理?執(zhí)行國三階段標(biāo)準(zhǔn)?也可申報國四階段?
 
  答:560kW以上的柴油機及機械可以繼續(xù)生產(chǎn)、銷售和進口國三產(chǎn)品。如果能夠滿足第國四階段的相關(guān)要求,也可申報國四。
 
  7、國四階段具體的排放限值規(guī)定是怎樣的?
 
  答:國四排放限值如下表
 
  非道路移動機械用柴油機排氣污染物排放限值

 
  8、國四農(nóng)機法規(guī)實施的技術(shù)措施有哪些?
 
  答:國四農(nóng)機37kW以上產(chǎn)品的排放控制需要安裝后處理來實現(xiàn)達標(biāo)排放。采用的主流技術(shù)路線有:EGR+DOC+DPF技術(shù)路線和DOC+DPF+SCR技術(shù)路線。為有效監(jiān)控后處理系統(tǒng)是否正常工作,引入NOx控制/診斷(NCD)和PM控制/診斷(PCD)以及診斷通訊和精準(zhǔn)定位。為保證產(chǎn)品持續(xù)達標(biāo),根據(jù)功率段的不同需要采用PEMS和煙度測試的方法進行新生產(chǎn)和在用機械的達標(biāo)檢查。為加強對農(nóng)業(yè)機械管理,要求37kW以上農(nóng)機加裝精準(zhǔn)定位系統(tǒng)。
 
  9、國四農(nóng)機產(chǎn)品是否需要安裝精準(zhǔn)定位系統(tǒng)?精準(zhǔn)定位系統(tǒng)壽命要求
 
  答:裝用額定凈功率 37 kW及以上柴油機的機械 ,出廠前應(yīng)加裝精準(zhǔn)定位系統(tǒng)。機械生產(chǎn)企業(yè)應(yīng)確保精準(zhǔn)定位系統(tǒng)在機械全壽命期內(nèi)應(yīng)正常工作。
 
  10、精準(zhǔn)定位系統(tǒng)的技術(shù)要求?
 
  答:精度要求應(yīng)滿足:
 
  (1)水平定位精度為小于10 m;
 
  (2)定位時間:
 
 ?、倮鋯樱簭南到y(tǒng)加電運行到實現(xiàn)捕獲時間不應(yīng)超過120s;
 
 ?、跓釂樱簩崿F(xiàn)捕獲時間應(yīng)小于10s。
 
  (3)柴油機啟動后60s內(nèi)必須開始傳輸位置,傳輸頻率是10min一次;
 
  (4)柴油機停機后不需要傳輸定位信息。
 
  11、排放控制診斷系統(tǒng)和排放控制系統(tǒng)可以擅自更改嗎?
 
  答:無論企業(yè)或個人均不能擅自更改。機械生產(chǎn)企業(yè)有責(zé)任防止國四產(chǎn)品的排放控制診斷系統(tǒng)和排放控制單元被篡改,國四產(chǎn)品上應(yīng)具有防止篡改的功能。如果被篡改,機械生產(chǎn)企業(yè)應(yīng)查明原因向生態(tài)環(huán)境主管部門說明,給出防篡改可行技術(shù)解決方案,并在新生產(chǎn)的國四產(chǎn)品上采取相應(yīng)補救措。
 
  12、機械生產(chǎn)企業(yè)應(yīng)保證排放相關(guān)零部件在機械有效壽命期內(nèi)的正常功能,有效壽命如何界定?
 
  答:機械有效壽命是與機械裝用的柴油機有效壽命完全一致的時間周期,而柴油機的有效壽命是指保證非道路移動機械用柴油機及其排放控制系統(tǒng)的正常運轉(zhuǎn)并符合有關(guān)氣態(tài)污染物和顆粒物排放限值,且已在型式核準(zhǔn)時給予確認(rèn)的使用時間。應(yīng)保證柴油機的排放控制裝置在下表規(guī)定的有效壽命期內(nèi)正常運轉(zhuǎn),且污染物排放符合標(biāo)準(zhǔn)規(guī)定的限值要求。
 
  耐久性時間要求
 

 

  13、標(biāo)準(zhǔn)中提出了“排放質(zhì)保期”、“機械有效壽命”和“機械全壽命周期”等概念,在相應(yīng)時間周期內(nèi)出現(xiàn)排放超標(biāo)后的相關(guān)責(zé)任如何區(qū)分?
 
  答:“排放質(zhì)保期”指的是該時間內(nèi),排放相關(guān)零部件非用戶責(zé)任損壞或者劣化,導(dǎo)致排放超標(biāo),生產(chǎn)企業(yè)要免費進行更換。生產(chǎn)企業(yè)應(yīng)對排放相關(guān)零部件的排放質(zhì)保期做出自我承諾,且不應(yīng)短于HJ 1014-2020標(biāo)準(zhǔn)中的“環(huán)保關(guān)鍵零部件排放質(zhì)保期要求”。信息公開時,應(yīng)公開排放相關(guān)零部件名單及其相應(yīng)的質(zhì)保期,并將以上信息在產(chǎn)品說明書中進行說明。
 
  環(huán)保關(guān)鍵零部件排放質(zhì)保期要求
 

 

  “機械有效壽命”指的是該時間內(nèi),排放必須要達標(biāo),如果不達標(biāo),整機生產(chǎn)企業(yè)應(yīng)進行維修、維護使得排放達標(biāo)。
 
  “機械全壽命周期”指的機械從生產(chǎn)出來到報廢的全生命周期。標(biāo)準(zhǔn)要求全壽命期排放控制策略要起作用,同時要求精準(zhǔn)定位系統(tǒng)和遠程監(jiān)控終端都要在全壽命周期起作用,整機企業(yè)對此負(fù)責(zé)。
 
  14、農(nóng)機企業(yè)在國四產(chǎn)品開發(fā)、生產(chǎn)和銷售過程中要做哪些確認(rèn)?
 
  答:(1)新機開發(fā)生產(chǎn)時進行環(huán)保信息公開,定位信息聯(lián)調(diào)確認(rèn);(2)新機出廠按照規(guī)定進行煙度確認(rèn);(3)在出廠后500小時內(nèi)對新生產(chǎn)的機械按系族進行排放達標(biāo)自查,并將 自查計劃和自查結(jié)果進行信息公開;(4)生產(chǎn)企業(yè)應(yīng)制定在用符合性自查計劃,對上市18個月內(nèi)的產(chǎn)品開展在用符合性自查并將自查報告進行信息公開。
 
  15、國四產(chǎn)品怎么進入國家補貼目錄?
 
  答:國四農(nóng)機要進入國家補貼目錄首先需要企業(yè)做好三點:一是企業(yè)在信息公開后獲得唯一的機械環(huán)保代碼;二是符合條件的國三產(chǎn)品通過信息變更,經(jīng)原鑒定機構(gòu)確認(rèn);三是新產(chǎn)品取得國四農(nóng)機推廣鑒定證書。
 
  2022年6月4日,農(nóng)業(yè)部農(nóng)業(yè)機械化總站發(fā)布了《關(guān)于做好柴油機排放標(biāo)準(zhǔn)升級農(nóng)業(yè)機械試驗鑒定獲證產(chǎn)品信息變更等相關(guān)工作的通知》,其中明確表示獲證產(chǎn)品鑒定信息的確認(rèn)、變更采取“企業(yè)自主變更”的方式。
 
  目前,企業(yè)可自主進行變更的為所有升級國四排放標(biāo)準(zhǔn)的農(nóng)機鑒定獲證產(chǎn)品。其中滿足相關(guān)結(jié)構(gòu)和特征參數(shù)變化要求的農(nóng)用柴油機、輪式和履帶拖拉機、手扶拖拉機這3種產(chǎn)品亦可自主變更,其他產(chǎn)品參數(shù)變化應(yīng)符合鑒定大綱的變更要求。如果不滿足變更要求的產(chǎn)品,只能通過重新申請鑒定獲取證書。
 
  16、“國四”排放標(biāo)準(zhǔn)實施后,主機制造商是否還能生產(chǎn)和銷售“國三”新機?如何進行豁免備案?
 
  答:2022年12月1日以后,中國境內(nèi)既不允許生產(chǎn),也不允許銷售“國三”新機;發(fā)動機制造商生產(chǎn)560kW以下(含560kW)“國三”發(fā)動機,需要進行備案后方可生產(chǎn);如果用于出口,需要向生態(tài)環(huán)境部機動車排污監(jiān)控中心(以下簡稱:VECC)備案豁免;主機制造商生產(chǎn)“國三”主機,需要進行備案后方可生產(chǎn),如果用于出口,需要向VECC備案豁免;同樣,主機制造商進口560kW以下(含560kW)“國三”發(fā)動機,也需要向VECC備案豁免。
 
  目前標(biāo)準(zhǔn)豁免條件包括出口、展覽、應(yīng)急、救援、匹配試驗和替換在用發(fā)動機。企業(yè)可通過信息公開系統(tǒng)“豁免欄”備案,具體備案流程和操作指南可參見豁免欄中提的供模板。
 
  17、對于排放異常情況如何界定是由用戶加注不合規(guī)燃油和車用尿素(反應(yīng)劑)導(dǎo)致的,誰來界定?
 
  答:誰主張誰舉證。
 
  18、油液監(jiān)管中,由于潤滑油(機油)的質(zhì)量也會對排放質(zhì)保期產(chǎn)生影響,對于機油的監(jiān)管有沒有相關(guān)考慮?
 
  答:暫未涉及機油的要求,生產(chǎn)企業(yè)應(yīng)在產(chǎn)品說明書里明確規(guī)定柴油機對機油的要求。如果因為客戶使用不合規(guī)的機油造成排放超標(biāo),企業(yè)提供證明后,排放超標(biāo)與企業(yè)無關(guān)。
 
  19、2022年12月1日后,企業(yè)不得再銷售國三農(nóng)機,屆時國三的庫存怎么辦?
 
  答:企業(yè)可以將國三農(nóng)機出口至排放要求與我國國三相同或低于國三排放要求的國家。
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