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(二)國四的熱鬧與愛科的門道

2022-11-26 09:32:49 來源:愛科中國 閱讀量:17073 評論

導(dǎo)讀:隨著廢氣標準的不斷升級,排氣管會越來越粗越來越長,直至買排氣管送發(fā)動機。人們對SCR沒有好感,大多并不在于SCR本身,而是這東西得燒尿素,覺得既麻煩又費錢。

  【農(nóng)機網(wǎng) 明星企業(yè)】第二章我們繼續(xù)看另一個234的方案,這個方案里主要增加了SCR,這是目前方案中排氣系統(tǒng)的最末端,請注意“目前”兩個字。隨著廢氣標準的不斷升級,排氣管會越來越粗越來越長,直至買排氣管送發(fā)動機。人們對SCR沒有好感,大多并不在于SCR本身,而是這東西得燒尿素,覺得既麻煩又費錢。

  筆者覺得,與國三比確實如此,但與不用SCR的國四相比,非也。
 
  我們先算筆賬,32.5%的尿素水溶液,價格來去很大,尿素要用好的,所以我們選頂級的50元/10千克,也就是大概5元/升。
 
  柴油價格目前上漲比較厲害,以0號8元/升來算。尿柴比根據(jù)工況不同差異也比較大,以5%來算,以消耗100升柴油為基準,那么尿素消耗5升,費用為多25元。
 
  大家應(yīng)該還記得之前講的,不用尿素的SCR就得用廢氣再循環(huán),這個EGR隨之帶來的是5%的油耗增加。以100升柴油為基準就是多5升,費用為多40元。
 
  簡單從費用來看,尿素多25元,非尿素多40元。到底誰省,一目了然了吧。如果不是簡單的從價格來看,那么可能不是15塊錢價差的問題了。
 
  簡單講,SCR就是給氮氧化物兜底的,照單全收。發(fā)動機只管燒,SCR只管埋,可以盡情的發(fā)揮燃燒功率。如果沒有SCR,發(fā)動機一邊燒,還得一邊顧慮氮氧化物超不超標,這怎么能燒的開心。發(fā)動機燒的不開心,那么開這個拖拉機的人肯定也不會太開心,因為不能隨叫隨到。還記得那句某車的廣告詞嗎?你只管踩油門,剩下的交給Quattro(夸戳),道理是一樣的。
 
  四個后處理組件,
 
  還剩一個DPF沒有介紹。
 

  DPF工作示意圖
 
  對DPF這個裝置的理解,最簡單的就是可以把它看做是口罩。當然它的基質(zhì)不是布,而是一種特殊的陶瓷類物質(zhì)。D柴油P顆粒F過濾,所以很明顯它是用來捕捉碳煙等微粒的。有個與之密切相關(guān)的詞叫“再生”,也就是重新獲得新生,這是個多么美好的詞,可為什么要再生呢,因為不能長生?;o常開日,人無再少年;海日生殘夜,江春入舊年。所以我們要時常排空心中塵霾,不要自己給自己添堵。
 
  再生分為被動和主動,筆者覺得只要能再生,還在乎什么主動和被動,可成年人不做選擇題,全都要。正好DPF也是這么想的。所謂被動就是一邊捕捉顆粒一邊把顆粒催化反應(yīng)排出,讓DPF不至于很快就堵塞,這個過程是在發(fā)動機正常工作的時候一直在進行的,無需人工干預(yù)。
 
  但被動再生的速度或者催化反應(yīng)條件不能完全滿足時刻產(chǎn)生的微粒堆積,久而久之,這個口罩還是會堵塞嚴重,這時候就需要主動再生。主動再生是說DPF堵塞到一定程度,必須人工干預(yù)進行再生。操作比較簡單,一般拖拉機駕駛室內(nèi)會有相關(guān)按鈕,只需按步驟操作就可以。主動再生需要駐車,發(fā)動機會自動運轉(zhuǎn)進行,它的本質(zhì)是升高排氣溫度,把碳煙微粒燒掉后排出。類似于上圖中最下面那個拿著噴火槍小人干的活。
 
  現(xiàn)實的來講,排氣管里的后處理系統(tǒng),對發(fā)動機和機手來說,都是有影響的。講到這肯定有人會想到,既然排氣管有影響,那我把它拆了不就行了么,沒有了束縛,不就想怎么排就怎么排了。有這樣想法的人,可能大多是不知道軟件為何物,別說你拆了排氣管,就算排氣管里的某個后處理裝置工作不正常,軟件就會對發(fā)動機進行限制。分故障嚴重程度的不同,對功率和扭矩進行不同比例的下降限制,總之就是無法正常干活。都是為了環(huán)境,請善待排氣管。
 
  雖然我們不需要考試,但還是要給大家拎一下重點。既然是重點,那就只有一點,而且這一點不是關(guān)于排放的,是高于排放的。一段時間以前,筆者就在不時思考一個問題,石油存在了至少上萬年,人類利用化石能源也至少上千年,柴油機面世也已過百年,何時何方是個頭呢?但它肯定會有個頭,就像當初蒸汽機的出現(xiàn)一樣。
 
  直到不久前,一個科普視頻解決了這個問題,或者說讓這個問題不在是問題。所以說問題的解決不一定在于解決問題的本身,有時候解開了心結(jié),問題也就迎刃而解了。人類存在了300萬年,可把這個時間跨度和太陽的年齡進行比較的話,換算成一天24小時,那么人類的存在還不到1分鐘。而太陽相對于宇宙,也和人類相對于太陽一樣的渺小??赐赀@段視頻當時整個人都不好了,可忽然整個人又非常好了。國四也好,尿素也罷,這都不是事,我們現(xiàn)在做的是讓1分鐘變成2分鐘的大事。一代人做好一代人,一代機當好一代機,是可謂諸法空相,不生不滅,不垢不凈,不增不減;如是而已。
 
  順便提一句,后處理系統(tǒng)只是后處理,發(fā)動機的原生排放其實也非常重要。以小汽車為例,目前是國六,但仍然還有少數(shù)汽車不用裝DPF就達到國六標準的。筆者認為這才是好發(fā)動機,研究好發(fā)動機,直接減少發(fā)動機本機的有害物排放,再配合對應(yīng)的必須要有的后處理才是根本。
 
  比如說下面這樣的發(fā)動機,就是很不錯的發(fā)動機
 

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