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常柴“4G36V16機(jī)體量產(chǎn)”一期技改項(xiàng)目投入試生產(chǎn)

2022-11-16 09:03:39 來(lái)源：常柴 閱讀量：19634 評(píng)論

導(dǎo)讀：目前，經(jīng)過(guò)公司各部門與機(jī)加工廠的共同努力，該項(xiàng)目已完成并進(jìn)入小批量試生產(chǎn)階段。

　　【農(nóng)機(jī)網(wǎng) 明星企業(yè)】由于國(guó)家非道路國(guó)四排放法規(guī)即將實(shí)施，公司為滿足柴油機(jī)關(guān)鍵零部件升級(jí)換代的需求，進(jìn)一步提高零部件質(zhì)量和產(chǎn)能，于去年12月27日立項(xiàng)實(shí)施《‘4G36V16機(jī)體量產(chǎn)’一期技改》項(xiàng)目。在項(xiàng)目實(shí)施過(guò)程中，機(jī)加工廠嚴(yán)格按照公司要求，與有關(guān)部門高度協(xié)同，認(rèn)真推進(jìn)各項(xiàng)工作，項(xiàng)目組也多次組織召開專題會(huì)議，詳細(xì)編制技改時(shí)間推進(jìn)表，對(duì)技改過(guò)程中潛在的風(fēng)險(xiǎn)提前制定糾正和預(yù)防措施，確保各個(gè)技改環(huán)節(jié)均處于受控狀態(tài)。目前，經(jīng)過(guò)公司各部門與機(jī)加工廠的共同努力，該項(xiàng)目已完成并進(jìn)入小批量試生產(chǎn)階段。
 
工作人員現(xiàn)場(chǎng)調(diào)試機(jī)器人動(dòng)作及位置的場(chǎng)景
 
技術(shù)員一起討論4G36V16機(jī)體尺寸的場(chǎng)景
 
　　作為公司重點(diǎn)技改項(xiàng)目，項(xiàng)目組將重大專項(xiàng)車間的生產(chǎn)線進(jìn)行重新規(guī)劃，新增兩條生產(chǎn)線，對(duì)原有的機(jī)器人自動(dòng)生產(chǎn)線進(jìn)行升級(jí)改造，以滿足4G36V16機(jī)體量產(chǎn)的需要。實(shí)施過(guò)程中，項(xiàng)目組著重從技術(shù)工藝、工裝夾具、物流系統(tǒng)、數(shù)控編程、過(guò)程質(zhì)量控制等方面有序推進(jìn)建設(shè)，不斷完善技術(shù)方案和工藝流程，使得4G36V16機(jī)體的生產(chǎn)能力更加符合項(xiàng)目需求。一是結(jié)合生產(chǎn)實(shí)際情況，重新規(guī)劃工藝布局，改造了液壓夾具，新增了部分通用工具和量檢具，組織技術(shù)人員重新設(shè)計(jì)制造珩磨夾具，對(duì)機(jī)器人、清洗機(jī)的部分硬件功能進(jìn)行改良，完善控制程序，并在此基礎(chǔ)上進(jìn)一步優(yōu)化生產(chǎn)線的物流系統(tǒng)。二是按照工藝文件要求，安排檢驗(yàn)人員對(duì)各工序加工內(nèi)容的位置精度及加工尺寸進(jìn)行測(cè)量跟蹤，確保加工產(chǎn)品符合工藝要求；對(duì)于過(guò)程控制中發(fā)現(xiàn)的鑄造毛坯問(wèn)題及加工類問(wèn)題，及時(shí)分類反饋，并與公司相關(guān)部門、制造廠積極配合，制定整改措施、責(zé)任人和完成時(shí)間，快速有效落實(shí)整改。三是對(duì)自動(dòng)線機(jī)床的部分配件進(jìn)行改進(jìn)，對(duì)自動(dòng)線機(jī)器人的線路、氣管和機(jī)床附件進(jìn)行全面的維護(hù)保養(yǎng)，確保各臺(tái)設(shè)備均處于最佳受控狀態(tài)，保障項(xiàng)目的順利推進(jìn)。
 
技改后的4G36V16機(jī)體生產(chǎn)線場(chǎng)景
 
　　據(jù)了解，《‘4G36V16機(jī)體量產(chǎn)’一期技改》項(xiàng)目投產(chǎn)后，該生產(chǎn)線已具備年產(chǎn)2萬(wàn)臺(tái)4G36V16機(jī)體的生產(chǎn)能力，同時(shí)，還能兼容4G33系列機(jī)體的加工。目前，該項(xiàng)目組成員又馬不停蹄地投入4G36V16機(jī)體二期擴(kuò)產(chǎn)項(xiàng)目建設(shè)中。預(yù)計(jì)二期項(xiàng)目全部建成投產(chǎn)后，4G36V16機(jī)體總產(chǎn)能將會(huì)達(dá)到年產(chǎn)4萬(wàn)臺(tái)。(吳輝、顧津境/文  吳輝/攝)

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