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坐著就能采茶葉!輕便自走式大宗茶采摘修剪一體機(jī)樣機(jī)研制成功

2022-06-30 09:03:14 來(lái)源:浙江省農(nóng)科院 閱讀量:17792 評(píng)論

導(dǎo)讀:近日,由省農(nóng)科院農(nóng)業(yè)裝備研究所與浙江小精農(nóng)機(jī)制造有限公司聯(lián)合研制的一款原創(chuàng)產(chǎn)品——輕便自走式大宗茶采摘修剪一體機(jī)在紹興御茶村順利完成樣機(jī)實(shí)地測(cè)試驗(yàn)證。

  【農(nóng)機(jī)網(wǎng) 科技創(chuàng)新】坐著就能采茶葉啦!近日,由省農(nóng)科院農(nóng)業(yè)裝備研究所與浙江小精農(nóng)機(jī)制造有限公司聯(lián)合研制的一款原創(chuàng)產(chǎn)品——輕便自走式大宗茶采摘修剪一體機(jī)在紹興御茶村順利完成樣機(jī)實(shí)地測(cè)試驗(yàn)證。


 

  該設(shè)備操作方便、性能穩(wěn)定,單人即可完成茶葉采摘修剪工作,有效解決了現(xiàn)有手抬式茶葉采摘機(jī)人工成本高、采摘效率低等問(wèn)題,實(shí)現(xiàn)了乘坐式茶葉采摘機(jī)的國(guó)產(chǎn)化替代。

 

  測(cè)試結(jié)果滿足使用要求:
 
  茶葉完整率81.09%
 
  可制茶率93.73%
 
  茶葉損失率0.82%
 
  漏采率0.77%
 
  各采摘性能指標(biāo)均在標(biāo)準(zhǔn)范圍以內(nèi)!

 

  四大突破!
 
  歷時(shí)一年自主研發(fā),該裝備攻克了場(chǎng)景適用性、高通過(guò)性移動(dòng)底盤、作業(yè)裝置快速換裝模塊、輕簡(jiǎn)化動(dòng)力傳輸系統(tǒng)、長(zhǎng)寬幅切割刀片等方面的技術(shù)瓶頸:
 
  履帶高地隙底盤
 
  能夠較好地適應(yīng)緩坡、坑洼不平等地形地勢(shì),田間轉(zhuǎn)彎、換行靈活,可用于平原以及丘陵緩坡、壟溝窄行等非標(biāo)準(zhǔn)茶園環(huán)境,極大地提高了裝備場(chǎng)景適用性。
 
  采用模塊化設(shè)計(jì)
 
  行走與采摘修剪作業(yè)采用獨(dú)立動(dòng)力源,通過(guò)連接接口,便于不同作業(yè)機(jī)具的快速換裝,實(shí)現(xiàn)一機(jī)多用,提高了機(jī)具(底盤)的使用率。
 
  輕簡(jiǎn)化動(dòng)力傳輸系統(tǒng)
 
  純液壓動(dòng)力傳動(dòng)模塊,結(jié)構(gòu)簡(jiǎn)單,無(wú)需復(fù)雜的機(jī)械傳動(dòng)系統(tǒng),且操控方便,便于實(shí)現(xiàn)自動(dòng)化控制。
 
  長(zhǎng)寬幅平刀切割刀片
 
  優(yōu)化刀片生產(chǎn)加工工藝,提高采茶刀片耐用性,解決弧形寬幅刀片長(zhǎng)時(shí)間使用容易磨損或者折斷的問(wèn)題,實(shí)現(xiàn)了跨壟一次性采摘作業(yè),大幅提高了作業(yè)效率。
 
  茶產(chǎn)業(yè)屬于勞動(dòng)密集型產(chǎn)業(yè),其中茶葉采摘修剪季節(jié)性強(qiáng)、用工量最多最集中、勞動(dòng)成本最高,人工采茶修剪占茶葉生產(chǎn)成本70%以上。浙江省茶葉大多種植在丘陵山區(qū),其中山地大宗茶茶園大量使用雙人抬式采茶機(jī)采摘,該采摘機(jī)作業(yè)時(shí)需兩人手抬機(jī)器并手持收集袋配合,其作業(yè)效果雖能滿足采茶要求,但作業(yè)效率低、人工需求量大、勞動(dòng)強(qiáng)度高。隨著農(nóng)村勞動(dòng)力的減少和人力成本的不斷上升,“用工荒”和“用工貴”問(wèn)題日益明顯,已嚴(yán)重制約我省茶葉規(guī)?;a(chǎn)。輕便自走式大宗茶采摘修剪一體機(jī)的研發(fā)應(yīng)用,為這些問(wèn)題的解決帶來(lái)了妙方。
 
  接下來(lái),我院農(nóng)業(yè)裝備研究所將在茶蓬面自動(dòng)仿形和茶壟精準(zhǔn)自動(dòng)對(duì)行等關(guān)鍵技術(shù)開(kāi)展研究,進(jìn)一步提高采摘機(jī)的智能化水平,促進(jìn)產(chǎn)業(yè)化推廣應(yīng)用,提升茶產(chǎn)業(yè)機(jī)械化水平和生產(chǎn)效率,為深入開(kāi)展農(nóng)業(yè)“雙強(qiáng)”行動(dòng),助力我省“兩個(gè)先行”貢獻(xiàn)力量。
 
  供稿 | 農(nóng)業(yè)裝備研究所
 
  編輯 | 甘玲、王夏君、張春婷
 
  責(zé)編 | 江英華
 
  審核 | 胡高潔
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