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當(dāng)前位置:山東軒燁機(jī)器人科技有限公司>技術(shù)文章>OTC焊接機(jī)器人的使用優(yōu)勢介紹
技術(shù)文章

OTC焊接機(jī)器人的使用優(yōu)勢介紹

閱讀:147發(fā)布時(shí)間:2024-7-26

1.出現(xiàn)偏焊問題:可能為焊接的位置不正確或焊槍尋找時(shí)出現(xiàn)問題。這時(shí)候,就要考慮TCP(焊槍中心點(diǎn)位置)是否是正確的,并且加以調(diào)整。假如頻繁出現(xiàn)這種情況就要檢查一下機(jī)器人各軸的零位置,中心校零予以修正。

1. Deviation welding problem: It may be due to incorrect welding position or problems with the welding gun during searching. At this point, it is necessary to consider whether the TCP (center point position of the welding gun) is correct and make adjustments. If this situation occurs frequently, it is necessary to check the zero position of each axis of the robot and correct it by centering.

2.出現(xiàn)咬邊問題:可能為焊接參數(shù)選擇不當(dāng)、焊槍角度或焊槍位置不對(duì),可適當(dāng)調(diào)整。

2. Edge biting problem: It may be due to improper selection of welding parameters, incorrect welding gun angle or position, which can be adjusted appropriately.

3.出現(xiàn)氣孔問題:可能為氣體保護(hù)差、工件 的底漆太厚或者位置不對(duì),可適當(dāng)調(diào)整。

3. Pore problem: It may be due to poor gas protection, too thick primer on the workpiece, or incorrect position, which can be adjusted appropriately.

DSC01755

4.飛濺過多問題:可能為焊接參數(shù)選擇不當(dāng)、氣體組成部分原因或焊絲外審長度太長,可適當(dāng)調(diào)整機(jī)器人功率的大小來改變焊接參數(shù),調(diào)節(jié)氣體配比儀來調(diào)整混合氣體比例,調(diào)整焊槍與工件的相對(duì)位置。

4. Excessive splashing problem: It may be due to improper selection of welding parameters, gas composition, or excessive length of welding wire. The robot power can be adjusted appropriately to change the welding parameters, the gas proportioner can be adjusted to adjust the mixed gas ratio, and the relative position of the welding gun and workpiece can be adjusted.

5.焊縫結(jié)尾處冷卻后形成一弧坑問題:可編程時(shí)在工作步中添加埋弧工作,可以將其填滿。

5. The problem of forming an arc crater after cooling at the end of the weld seam: When programmable, adding a submerged arc work in the work step can fill it up.

優(yōu)點(diǎn):

Advantages:

1,保修3年(本體,控制箱,示教盒,操作盒,控制電纜);

1. Warranty for 3 years (body, control box, teaching box, operation box, control cable);

2,全中文操作界面,簡單易懂,同時(shí)可支持6種語言選擇;

2. The full Chinese operation interface is simple and easy to understand, and can support 6 language choices;

3,工作半徑長,標(biāo)準(zhǔn)焊接機(jī)器人工作半徑可達(dá)1.4米或者2米(不包含焊槍);

3. The working radius is long, and the standard welding robot's working radius can reach 1.4 meters or 2 meters (excluding the welding gun);

4,運(yùn)動(dòng)速度高,高可高于同等其他將機(jī)器人40%個(gè)軸運(yùn)動(dòng)速度分別是210°/S,190°/S,210°/S,210°/S,420°/S,420°/S,600°/S;

4. The motion speed is high, which can be higher than other robots of the same level. The motion speeds of 40% of the axes of the robot are 210 °/S, 190 °/S, 210 °/S, 210 °/S, 420 °/S, 420 °/S, and 600 °/S, respectively;

5,防碰撞功能,焊槍防碰撞傳感器,伺服防碰撞傳感器;

5. Efficient anti-collision function, welding gun anti-collision sensor, servo anti-collision sensor;

6,防塵,防塵等級(jí)大IP54級(jí)別;

6. Efficient dust prevention, with a dust prevention level of up to IP54;

7,電纜內(nèi)置,有效提高第6軸工作范圍(B4機(jī)器人,其他機(jī)器人不具備);

7. Built in cable, effectively improving the working range of the 6th axis (unique to B4 robots, not available to other robots);

8,內(nèi)置PLC,可以節(jié)省外部PLC(I/O點(diǎn)64個(gè));

8. Built in PLC, which can save external PLC (64 I/O points);

9,外部軸同步協(xié)調(diào)功能,可以在示教盒上操作外部軸,使機(jī)器人和外部軸同步動(dòng)作,來完成復(fù)雜焊縫的焊接;

9. External axis synchronization and coordination function, which can operate the external axis on the teaching box to synchronize the robot with the external axis and complete the welding of complex welds;

10,多種方式鏈接區(qū)域網(wǎng),I/O接口,DeviceNet,CC-Link……

10. Multiple ways to link regional networks, I/O interfaces, DeviceNet, CC Link

11,焊接特性自動(dòng)調(diào)整功能,根據(jù)桿伸長長度和使用環(huán)境不同,自動(dòng)調(diào)整焊接特性值,使實(shí)際焊接電流、電壓與設(shè)定值一致;

11. Automatic adjustment function for welding characteristics, which automatically adjusts the welding characteristic values based on the elongation length of the rod and different usage environments, so that the actual welding current and voltage are consistent with the set values;

12,電弧監(jiān)控功能,示教盒上能夠?qū)附与娏鳎附与妷?,送絲負(fù)荷等進(jìn)行監(jiān)控,與DL350Ⅱ鏈接時(shí),還可監(jiān)控飛濺抑制率;

12. Arc monitoring function, the teaching box can monitor welding current, welding voltage, wire feeding load, etc. When connected to DL350 II, it can also monitor the splash suppression rate;

13,斷弧再起功能,傳統(tǒng)機(jī)器人焊接過程發(fā)生斷弧,機(jī)器人會(huì)緊急停止,我們機(jī)器人可以自動(dòng)恢復(fù)到預(yù)先設(shè)定的再啟位置和再啟次數(shù)等操作;

13. Arc break and restart function. In the traditional robot welding process, if an arc is broken, the robot will stop urgently. Our robot can automatically restore to the pre-set restart position and number of restarts, and other operations;

本文由工業(yè)機(jī)器人友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊:真誠的態(tài)度.為您提供為的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

This article is dedicated by industrial robots. For more related knowledge, please click: Sincere attitude. We will provide you with comprehensive service. We will gradually contribute more relevant knowledge to everyone. Stay tuned


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