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引領(lǐng)電池生產(chǎn)革新，驅(qū)動綠色未來——巴魯夫亮相AHTE 2025

2025-02-12 16:03:31 來源：AHTE 2025 閱讀量：7666 評論

導(dǎo)讀：巴魯夫的解決方案廣泛應(yīng)用于電池生產(chǎn)的所有重要環(huán)節(jié)，包括原材料提取、電極生產(chǎn)、組件生產(chǎn)、電芯生產(chǎn)、電池模塊和電池組組裝以及電池回收。

　　在全球環(huán)保意識日益增強的背景下，可持續(xù)發(fā)展已成為各個行業(yè)的發(fā)展核心。電動汽車行業(yè)迎來了爆發(fā)式增長，電池作為電動汽車的核心支撐，其生產(chǎn)行業(yè)的綠色轉(zhuǎn)型對于實現(xiàn)可持續(xù)發(fā)展目標(biāo)至關(guān)重要。巴魯夫(AHTE 2025展位號：E2-B01)憑借先進的技術(shù)和創(chuàng)新的解決方案，為電池行業(yè)的持續(xù)發(fā)展提供了有力支持。
 
　　巴魯夫的解決方案廣泛應(yīng)用于電池生產(chǎn)的所有重要環(huán)節(jié)，包括原材料提取、電極生產(chǎn)、組件生產(chǎn)、電芯生產(chǎn)、電池模塊和電池組組裝以及電池回收。通過優(yōu)化電池生產(chǎn)流程，巴魯夫的解決方案能夠大幅降低鋰離子電池的生產(chǎn)成本和能耗，縮減耗時環(huán)節(jié)，助力電池制造商優(yōu)化生產(chǎn)流程，制造出更具競爭力的產(chǎn)品，推動電動汽車行業(yè)的高質(zhì)量發(fā)展。
 
圖片來源：巴魯夫
 
　　電機生產(chǎn)
 
　　電池制造始于正負電極生產(chǎn)，關(guān)鍵工藝有涂布、干燥、輥壓、分切和真空干燥，需精準控制參數(shù)如液位、溫度、壓力、層厚、清潔度及輥定位與標(biāo)識。巴魯夫光學(xué)傳感器保障卷對卷工藝，位置測量系統(tǒng)控制壓輥運動，可追溯解決方案高效識別電極卷。
 
　　監(jiān)控攪拌機狀態(tài)
 
　　狀態(tài)監(jiān)測傳感器BCM
 
圖片來源：巴魯夫
 
　　使用巴魯夫的狀態(tài)監(jiān)測傳感器能夠避免停機，為您提供攪拌器或任何其他電池生產(chǎn)系統(tǒng)的狀態(tài)數(shù)據(jù)，以便您在早期階段就了解到潛在問題。振動或溫度等物理參數(shù)直接記錄在電機上，并通過IO-Link傳遞給更高級別的系統(tǒng)。如果達到單獨定義的極限值，就會觸發(fā)警報。
 
　　特點：
 
　　? 設(shè)計緊湊，適用于狹窄的空間
 
　　? 通過IO-Link實現(xiàn)方便的參數(shù)設(shè)定
 
　　? 一個單元測量多個變量：振動、溫度、濕度、環(huán)境壓力
 
　　? 具有可配置數(shù)據(jù)預(yù)處理功能的集成評估電子裝置
 
　　電芯裝配
 
　　電芯裝配需要高度自動化的機器，工藝包括疊片或卷繞、極耳焊接、插裝、注液和密封。巴魯夫提供定制化的解決方案，包括位置測量、識別、物料檢測、工藝監(jiān)測傳感器及圖像處理產(chǎn)品，還有工業(yè)網(wǎng)絡(luò)和連接技術(shù)及配件，確保每個環(huán)節(jié)的精確控制。
 
　　識別沖壓工具
 
　　超高頻RFID系統(tǒng)BIS
 
圖片來源：巴魯夫
 
　　在陽極和陰極的沖孔過程中，工具在進入機器之前必須被可靠地識別。在巴魯夫的RFID系統(tǒng)BIS V的幫助下，它在超高頻范圍內(nèi)運行，您可以實現(xiàn)自動驗證和監(jiān)測切割模具。UHF評估單元有支持IO-Link的連接，用于采集外圍的傳感器和執(zhí)行器。
 
　　特點：
 
　　? 評估單元與幾個網(wǎng)絡(luò)協(xié)議一起工作
 
　　? IO-Link接口
 
　　電芯表面處理
 
　　鋰離子電池電芯生產(chǎn)中，活化、老化、分類及質(zhì)檢是關(guān)鍵。電芯需緩慢充放電、老化和測試，老化過程需數(shù)周存放檢測質(zhì)量問題。由于電動汽車需求大，過程中工序復(fù)雜、耗時且成本高。巴魯夫(AHTE 2025展位號：E2-B01)解決方案能夠有效應(yīng)對安全、加工時間和高產(chǎn)量等挑戰(zhàn)。
 
　　電池倉庫中的溫度反饋
 
　　BNI IO-Link模塊
 
圖片來源：巴魯夫
 
　　在存放和化成電池電芯時，需要使用傳感器來提供有關(guān)溫度和溫度波動的反饋。巴魯夫模擬量IO-Link模塊讓您能夠通過IO-Link以數(shù)字方式連接溫度信號。巴魯夫能為您提供完備的網(wǎng)絡(luò)拓撲，助您以數(shù)字量形式轉(zhuǎn)發(fā)原本為模擬量的信號。
 
　　特點：
 
　　? 安裝和維護簡便且節(jié)省成本
 
　　? 檢測端口短路和過載或電纜斷裂
 
　　? 型號廣泛，靈活性高
 
　　電池模組和電池組組裝
 
　　質(zhì)量檢查成功完成后，便會將電池電芯裝配成模組，并最終裝配成電池組。采用巴魯夫(AHTE 2025展位號：E2-B01)的產(chǎn)品，您能夠監(jiān)控裝配流程的不同環(huán)節(jié)。
 
　　無線信號傳輸
 
　　感應(yīng)式耦合器 BIC
 
圖片來源：巴魯夫
 
　　數(shù)據(jù)必須在旋轉(zhuǎn)分度臺上從旋轉(zhuǎn)的機器零件傳輸?shù)焦潭ǖ臋C器零件。為此，通常會使用滑環(huán)，但其不可避免的磨損往往導(dǎo)致故障和停機。通過IO-Link無線和感應(yīng)耦合器,可在旋轉(zhuǎn)臺上對傳感器進行精確定位。
 
　　特點：
 
　　? 即插即用和M12插入式連接，易于安裝、裝配和更換
 
　　? 無機械磨損，免維護
 
　　? 通過內(nèi)部溫度監(jiān)測，實現(xiàn)過熱保護
 
　　? 高保護等級(IP67)和傳輸高功率(高達120 W)
 
　　在綠色制造的時代浪潮下，巴魯夫通過持續(xù)的技術(shù)創(chuàng)新和升級，在電池生產(chǎn)領(lǐng)域提供創(chuàng)新的解決方案，引領(lǐng)電池生產(chǎn)行業(yè)向“綠色智造”方向發(fā)展，為電動汽車行業(yè)的蓬勃發(fā)展貢獻力量。
 
　　AHTE 2025『數(shù)據(jù)采集與智能傳感展區(qū)』
 
　　作為智能裝配與自動化國際盛會，AHTE 2025 數(shù)據(jù)采集與智能傳感展區(qū)聚焦工業(yè)傳感器(位置傳感器、運動控制傳感器、過程傳感器/流體傳感器等)工業(yè)標(biāo)識技術(shù)(RFID技術(shù)、AI智能讀碼器/OCR識別器、條碼掃描儀系統(tǒng)等)、工業(yè)網(wǎng)絡(luò)技術(shù)(IO-LINK通信技術(shù)等)、工業(yè)安全技術(shù)(安全光幕、AI識別技術(shù)等)和預(yù)測性維護等，助力智能裝配與自動化生產(chǎn)線產(chǎn)能提升。
 
　　主辦方-勵進展覽勵進展覽(上海)有限公司，是勵展博覽集團與上海恒進展覽有限公司在中國成立的合資公司，也是勵展博覽集團的成員公司。勵進展覽作為AMTS與AHTE展會的主辦方，整合勵展博覽集團全球?qū)I(yè)資源與恒進展覽近二十年行業(yè)資源，繼續(xù)深耕行業(yè)，致力為汽車工程與工業(yè)裝配領(lǐng)域提供一站式的整合營銷解決方案。

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