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關于發(fā)布甘蔗機收減損降雜技術指導意見的通知

2021-12-27 10:07:18 來源：農業(yè)農村部農業(yè)機械化總站 閱讀量：13724 評論

導讀：我國甘蔗生產機械化主要短板在于機械化收獲環(huán)節(jié)，機收蔗損失率高、含雜率高是重要因素。為規(guī)范甘蔗收獲機械化作業(yè)，減少甘蔗機收作業(yè)損失和降低含雜率，我站組織農業(yè)農村部農作物生產全程機械化專家指導組甘蔗專業(yè)組，聯(lián)合廣西農業(yè)機械化服務中心，制定了甘蔗機收減損降雜技術指導意見。

　　【農機網(wǎng) 通知公告】 農機化總站〔2021〕88號
 
　　各有關單位：
 
　　我國甘蔗生產機械化主要短板在于機械化收獲環(huán)節(jié)，機收蔗損失率高、含雜率高是重要因素。為規(guī)范甘蔗收獲機化作業(yè)，減少甘蔗機收作業(yè)損失和降低含雜率，我站組織農業(yè)農村部農作物生產全程機械化專家指導組甘蔗專業(yè)組，聯(lián)合廣西農業(yè)機械化服務中心，制定了甘蔗機收減損降雜技術指導意見。請各甘蔗主產省份農機鑒定推廣機構根據(jù)實際情況，加強作業(yè)質量標準宣貫和技術培訓指導，切實推進甘蔗機收減損降雜工作，加快甘蔗機械化收獲技術推廣。
 
　　農業(yè)農村部農業(yè)機械化總站
 
　　2021年12月24日
 
　　甘蔗機收減損降雜技術指導意見
 
　　農業(yè)農村部農業(yè)機械化總站
 
　　農業(yè)農村部農作物生產全程機械化專家指導組甘蔗專業(yè)組
 
　　廣西壯族自治區(qū)農業(yè)機械化服務中心
 
　　本技術指導意見適用于甘蔗聯(lián)合收獲和分步式收獲。甘蔗聯(lián)合收獲是指能一次完成甘蔗切割、蔗葉分離、蔗莖收集(自帶收集裝置或與其他裝置配合完成收集)等作業(yè)工序的收獲方式，按收獲時是否對整條的蔗莖進行切段，分為整稈式甘蔗聯(lián)合收獲機和切段式甘蔗聯(lián)合收獲機。分步式收獲是指能分步完成甘蔗切割、蔗葉分離、甘蔗收集搬運等作業(yè)工序的收獲方式，機具類別按作業(yè)工序分為甘蔗割鋪機、甘蔗割堆機、甘蔗集條(堆)機、甘蔗除雜設備、甘蔗田間收集搬運機等。
 
　　在一定區(qū)域內，甘蔗品種及種植模式應盡量規(guī)范一致，甘蔗生長及地塊條件適于機械化收獲，農機手應選擇與甘蔗種植行距、適宜收獲方式對應的收獲機并提前檢查調試好機具，確定適宜收獲期，嚴格按照甘蔗機收作業(yè)質量標準和操作規(guī)程，注意安全生產，減少收獲環(huán)節(jié)損失，降低含雜率，提高生產作業(yè)質量和效率。
 
　　一、作業(yè)前機具準備
 
　　(一)機具檢查
 
　　1.季前檢查。作業(yè)季節(jié)開始前要依據(jù)產品使用說明書對機具進行一次全面檢查與保養(yǎng)，確保機具在整個收獲期能正常工作。檢查清理散熱器，將散熱器上的蔗葉、灰塵清理干凈，防止散熱器因堵塞引起發(fā)動機過熱、水箱溫度過高。檢查空氣濾清器，每班次前對濾網(wǎng)堵塞做必要清理。檢查割臺、輸送輥、傳動軸等運動及連接部件的緊固件和連接件，防止松動。檢查各液壓油、潤滑油、冷卻液是否需要補充更換，檢查濾芯是否需要更換。檢查割臺、通道、運升器、集蔗斗、集卸蔗裝置、行走部件等是否工作正常。檢查和調整各傳動皮帶、傳動鏈的張緊度，確保傳動可靠。檢查儀表，排除故障信息。檢查割臺底刀、切段刀、剝葉裝置等易損件是否過度磨損，出現(xiàn)過度磨損應及時更換或調整。
 
　　2.班次檢查。一是在每天作業(yè)后對機具油水分離器、底刀、切段刀、剝葉裝置、風扇葉片、散熱器上的蔗葉、灰塵進行全面檢查和保養(yǎng)清理；二是作業(yè)期間，經(jīng)常對機具割臺滾輪、通道滾輪進行清理保養(yǎng)，避免發(fā)生通道堵塞故障，如有堵塞要及時清理。
 
　　3.作業(yè)預熱。每天作業(yè)前，需要啟動發(fā)動機對液壓油充分預熱。
 
　　(二)試割
 
　　正式開始作業(yè)前要進行試割。試收獲作業(yè)行進長度以30米左右為宜，根據(jù)蔗地條件確定適合的作業(yè)速度，對照作業(yè)質量標準仔細檢測試收獲效果(損失率、含雜率和宿根破頭率)，并以此為依據(jù)對相應部件(如除雜風機轉速、割茬高度等)位置及參數(shù)進行調整。調整后再進行試收獲并檢測，直至達到質量標準為止。蔗地條件有變化時要重新試收獲和調試機具。
 
　　二、確定適宜收獲期
 
　　根據(jù)天氣情況和地塊土壤濕度、蔗葉干燥程度，及時搶收。
 
　　(一)最佳收獲期。甘蔗達到成熟期，蔗糖分含量最高，還原糖含量最低，蔗汁純度最高，品質最好時進行收獲。甘蔗成熟的判斷標準是甘蔗糖分大于等于12%，蔗汁重力純度大于或等于80%。
 
　　(二)理想收獲時段。蔗葉相對干燥后開始收獲，防止因蔗地蔗葉濕度和蔗田土壤濕度大引起收獲蔗葉分離不良和拔蔸導致的高含雜現(xiàn)象。
 
　　三、機收作業(yè)質量要求
 
　　機收作業(yè)時應嚴格按下表中作業(yè)質量標準執(zhí)行。
 
四、機收環(huán)節(jié)減損降雜主要措施
 
　　(一)選擇適合機收的地塊
 
　　作業(yè)前實地察看田塊狀況，確保滿足機收要求。
 
　　1.蔗田壟間距應與收獲機及其配套集運車的輪距(或軌距)相適應。
 
　　2.蔗壟甘蔗生長寬度應小于機具割幅和喂入口寬度。
 
　　3.蔗地培土形狀應基本為龜背形或梯形，盡量避免選蔗壟呈“火山口”形狀的蔗地。
 
　　4.嚴重倒伏的蔗地不適合使用整稈式甘蔗聯(lián)合收獲機或分步式收獲機具。
 
　　5.帶升運器的收獲機選擇平原緩坡、大地塊，可連片規(guī)模作業(yè)，有效避免二次轉運損失。自帶集蔗兜、鏟運車的收獲機選擇地塊相對較小，坡度相對較大(一般不超過15度)、但總體坡度條件能滿足機具安全作業(yè)的蔗地。
 
　　6.對蔗地線桿(特別是低空高壓線桿)、墳頭、石芽、水溝、暗渠等不可臨時搬移的障礙物要做好標記，劃定危險工作區(qū)域，留足安全工作距離。危險工作區(qū)域請人工提前收獲，避免發(fā)生安全事故和產生其他不必要損失。
 
　　(二)調整作業(yè)參數(shù)
 
　　機手按照操作規(guī)程進行駕駛操作，嚴格執(zhí)行作業(yè)質量要求。
 
　　1.隨時查看作業(yè)效果，根據(jù)實際情況及時調整機具作業(yè)速度、底刀高度等參數(shù)，使機具保持良好狀態(tài)，保證收獲作業(yè)低損失、低含雜。
 
　　2.作業(yè)過程中應盡量保持發(fā)動機在額定轉速下運轉，地頭轉彎調頭時，停止作業(yè)，降低行駛速度，防止灑落損失。
 
　　3.田間雜草較多時，應降低收獲機作業(yè)速度，減少喂入量，防止喂入量過大導致作業(yè)含雜過高。
 
　　4.對于倒伏嚴重的蔗地盡量降低作業(yè)速度，減少碾壓損失和降低含雜率。
 
　　5.對于蔗壟呈“火山口”多的蔗地，應實時調整割臺高度，少量入地或貼地收割，減少高留茬損失。
 
　　6.切段式聯(lián)合收獲機作業(yè)過程中，注意除雜風機轉速快慢調節(jié)。對于蔗葉濕度大的蔗地，除雜風機轉速可適當調高；對于天氣干燥和蔗葉相對掉葉多的蔗地，除雜風機轉速可適當調低，盡量減少除雜損失。
 
　　7.切段式聯(lián)合收獲機在標準種植或培土高度一致的蔗地可選擇快速貼地切割，減少留茬損失和泥沙含雜；在培土高度不一致或地塊平整度差的蔗地，盡量選擇貼地慢速收割，可降低拔蔸和泥沙雜質。
 
　　(三)配套機具設備要求
 
　　1.抓蔗機或鏟蔗機。使用割鋪機作業(yè)時，應選擇輪距(或軌距)與甘蔗壟間距基本一致的抓蔗機或鏟蔗機配合作業(yè)，即割即鏟(抓)，避免產生鋪倒層疊，碾壓甘蔗造成損失和影響后續(xù)的收集作業(yè)。
 
　　2.田間集運裝車。自帶收集車的整稈式聯(lián)合收獲機在蔗地內擺放蔗堆時，需盡量與蔗行方向垂直放置，避免田間集運裝車時攜帶蔗葉等夾雜物，增加含雜率。
 
　　3.卸蔗平臺。在機收蔗入廠運力安排不足的情況下，建議采用甩掛拖車、固定裝轉運站、移動轉運站等集運模式，有效避免二次裝載損失。
 
　　4.二次除雜系統(tǒng)。對切段式收獲的原料蔗，有條件的，鼓勵安裝二次除雜系統(tǒng)，實行二次除雜，降低含雜率。
 
　　5.在線監(jiān)測。有條件的可以在收獲機上裝配損失率、含雜率在線監(jiān)測裝置，駕駛員根據(jù)在線監(jiān)測裝置提示的相關指標、曲線，適時調整作業(yè)速度、除雜風機轉速、喂入量、留茬高度等作業(yè)狀態(tài)參數(shù)，保持機收損失率、含雜率在較理想的作業(yè)狀態(tài)。
 
　　五、培訓與監(jiān)督
 
　　機手、種植戶、從事收獲質量監(jiān)督和測定的糖企人員應經(jīng)過培訓，掌握適宜機收作業(yè)條件等方面的知識，掌握機具正確使用、維護保養(yǎng)知識以及作業(yè)質量標準要求。鼓勵種植戶與機手簽訂收獲減損降雜協(xié)議，糖企有關人員可通過巡回檢查監(jiān)督作業(yè)減損降雜等情況，并在損失含雜偏大或出現(xiàn)其他不符合要求的情況下，要求機手調整相應參數(shù)，仍然不符合要求的，應作停機處理，限時整改。
 

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